OUR FACILITIES

Facilities

Combining Japanese craftsmanship with state-of-the-art machines to deliver quality products around the world.

Our Equipment

We operate a full suite of equipment to handle every stage of production – from raw material storage and cutting to laminating and final packaging.

Storage Racks

Colour-coded racks hold urethane foam blocks in various sizes and densities for streamlined inventory management.

Efficient organisation by size and density.
High-mix, low-volume inventory control.
Improves traceability and reduces waste.

Colourful urethane foam storage racks lined up in our warehouse

Vertical Cutter

Our large vertical cutting machine slices foam blocks to precise heights for uniform production.

High-speed blade ensures smooth, clean cuts.
Ideal for trimming raw block height and rough cutting.
Improves dimensional accuracy of products.

Vertical cutter slicing through a foam block

Embossing Roller

We emboss patterns onto foam surfaces to add grip and enhance the user experience.

Creates anti-slip textures and decorative patterns.
Improves surface feel for cleaning applications.
Customised designs to suit your brand.

Embossing roller adding patterns to a sponge surface

Slicing Table

Table-style slicing machines cut foam blocks into thin sheets at custom thicknesses.

Precise control over sheet thickness.
Optimises yield and reduces material waste.
Supports prototyping and mass production.

Table slicing machine cutting foam into thin sheets

Manual Lamination

Skilled technicians carefully align and bond multiple materials such as sponges and non-woven fabrics.

Accurate placement by experienced artisans.
Allows for complex multi-layer structures.
Ensures strong adhesion and uniform appearance.

Technician laminating sponge and non-woven fabric by hand

Press Bonding

Layers are pressed together under controlled pressure and temperature to create durable, long-lasting bonds.

Uniform compression for consistent adhesion.
Optimised for adhesive curing and strength.
Suitable for diverse material combinations.

Automated press bonding machine compressing laminated layers

Hydraulic Press

Our automated press machines compress sponges uniformly to adjust density and prepare them for further processing.

Precision pressure control for density adjustments.
Handles pallets of sponges for efficient throughput.
Supports mass production with consistent quality.

Hydraulic press machine compressing foam blocks uniformly

Die-Cutting

Thomson die-cutters punch shapes into foam for custom designs and intricate parts.

Accurate, repeatable cutting to any shape.
Supports special patterns and perforations.
High efficiency for medium to large runs.

Die-cutting machine punching custom shapes from foam

Automatic Packaging

Finished products are wrapped in protective PP or PVC film with our automated packaging line.

Prevents contamination and damage during transit.
Enables high-volume packaging with minimal labour.
Supports custom labelling and branding.

Automatic packaging machine wrapping sponges in film

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